Tube + Pipe Laser Cutting
With a commitment to Value Engineering - the desire to remove costs and reduce pricing - ACE has developed unique processes using our Mazak FabriGear 150V tube laser technology, offering a more precise and economical alternative to machining or saw cutting.
Applying our 1-piece flow approach, we are one of the very few firms that can cut, weld, fabricate and assemble structural weldments.
The 1-piece flow process simplifies the fabrication of structural products once machined with multiple tools and set-ups - now even those with interlocking tubing, unusual cutouts, joint intersections and even tapping, are all done in a single set-up.
With it’s ability to hold tight tolerances while cutting, beveling and producing an infinite variety of shapes including tabs, slots, holes and notches, the tube laser enables us to make parts which are much easier to assemble, decreasing manual fit-up time and corresponding costs.
- 1 - Mazak FabriGear 150 4000 watt; 3/4” thru 6” outside dimension, lengths up to 26 ft.
- Material types include
- Tube, pipe, square, round, c-channel and angle
- Mild steel: 1/2” wall
- Stainless steel: 3/8” wall
- 6 axis head for bevel and weld prep
- 6 station automatic tapping up to 1/2-13 or M12
- Automatic load and unload
Flat Sheet Laser Cutting
ACE laser cutting technology has the ability to cut up to ½” stainless while holding tolerances of +/-.005”. Directly linked to production CAD systems, we manage a seamless flow of products from design to production.
In-house nitrogen generation provides a 99.99% purity level to ensure our lasers produce weldable, clean-cuts for improved weld quality.
- 2 - Mazak Hyper Turbo-X 4000 watt; 60” x 120” bed with FMS automation tower
- Mild steel to 5/8” thick
- Aluminum to 3/16” thick
- Stainless to 1/2” thick with nitrogen clean cut
With an investment in the Flow Mach 3 Series 6’ x 12’ Waterjet Cutting Machine and integrated Dynamic Cutting Head, ACE offers unbeatable accuracy, speed, and flexibility.
The integrated Dynamic Cutting Head adjusts the angle of the cut virtually eliminating the “curf” from the edge of the part, producing tight part tolerances, even at high speeds.
The patented Dynamic waterjet technology with Active Tolerance Control is capable of cutting almost any type of material or thickness, with no Heat Affected Zone (HAZ), reducing warping and material shrinkage.
Use the ultimate waterjet advancement to cut faster, better and cheaper.
- 1 – Flow Mach – 3 – Dynamic Cutting Head 60,000 PSI,
Oversized 72” x 144” bed adds production flexibility
- Up to 8” thick material